Tractor Supply, Walmart · 40 gal Clear Mobile Storage Tote

Tough Box 40 Gallon Mobile Tote Rack Plans

3D model of a 3×3 2x4 storage bin rack holding nine Tough Box 40 gal mobile totes

Tough Box 40 gal mobile · 3×3 · wall

Design a rack for Tough Box 40 gal mobile totes

These plans size a 2x4 rack to the Tough Box 40 gal Clear Mobile Storage Tote, sold at WebstaurantStore: every bay fits its 22" lid rim, and each row sits 18" above the last.

Your totes

Commander 40 gal rolling fits this rack too: same length and rim width, no taller. Sold at WebstaurantStore.

Sizes come from store listings and builders' measurements. Measure one of your totes before you cut.

Tote colors Clear, gray lid

Labels

Wide

High

Gap above each tote

Room to slide a tote out. More gap = a taller rack.

Front

Mounting

Top

Back bracing

Optional here: a small rack screwed to the wall studs is held square by the wall.

Your rack

Overall size
74 1/4" W × 39 1/4" D × 57 1/2" H
Holds
9 totes · 360 gal

Shopping estimate

  • 17 × 2x4 × 8 ft

Plus 104 × 2-1/2" screws · 2 angle brackets to fix it to the wall studs.

You'll need 9 Tough Box 40 gal mobile totes (Tractor Supply, Walmart). Skip them if you already have them.

  • These sizes come from store listings. Measure one of your totes before you cut.
Get the step-by-step plan in Fixie

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Tote 39 1/4 × 22 × 16 1/2 in · 3×3 rack 74 1/4" × 39 1/4" × 57 1/2" · 17 × 2x4 × 8 ft · Updated

Tough Box 40 gal mobile tote size

Length, lid on
39 1/4"
Width across the lid rim
22"
Height with lid
16 1/2"
Capacity
40 gal
Wheels
At one end: it goes into the rack wheel end first, handle end out
Sold at
WebstaurantStore
Colors
Clear, gray lid
Sizes from
Store and maker listings: measure one of yours before you cut

WebstaurantStore lists the clear rolling version at 39 1/4" × 22" × 16 1/2", with wheels and a handle, about an inch longer than the plain 40 gal. Slide it in wheel end first, so the handle faces you, and check that the wheels sit inside the lid's footprint.

A 3×3 rack for Tough Box 40 gal mobile totes

It holds 9 totes (360 gallons) and stands 74 1/4" wide, 39 1/4" deep and 57 1/2" tall against a wall, with an open top. Change the layout in the configurator above; the numbers on this page are for the 3×3.

  • 17 × 2x4 × 8 ft
  • 104 × 2-1/2" screws
  • 2 angle brackets to fix it to the wall studs

Cut list

For a 3×3 rack of Tough Box 40 gal mobile totes against a wall with an open top, in US lumber. The configurator and the Fixie app recalculate it for any layout.
PartQtyStockCut to (length × width)Notes
Legs82x4 SPF54 1/2"Vertical posts
Rails42x4 SPF74 1/4"Horizontal full-width members (top/bottom x front/back)
Runners182x4 SPF39 1/4"Front-to-back tote supports
Spacer Blocks22x4 SPF14 1/2"Assembly jig for row spacing (reuse during build)

Ladder layout

Every leg gets the same marks. Measure down from the top end of the leg to the top edge of each runner:

  • Row 1 (top): 3 1/4"
  • Row 2: 21 1/4"
  • Row 3 (bottom): 39 1/4"

Posts 22 3/4" apart leave 19 3/4" between the two runners of a bay, so the 22" rim rests on 1 1/8" of each. Cut the two spacer blocks to 14 1/2": stood on one runner, a block sets the next one.

Step by step

1

Buy the lumber and screws

For a 3×3 rack of Tough Box 40 gal mobile totes: 17 2x4s 8 ft long, 104 2-1/2" screws and 2 angle brackets for the wall studs.

2

Cut every piece

Cut 8 legs at 54 1/2", 4 rails at 74 1/4", 18 runners at 39 1/4" and 2 spacer blocks at 14 1/2", as in the cut list. A stop block on your saw keeps identical parts identical.

3

Mark the ladder layout

On one leg, mark the top edge of the top runner 3 1/4" down from the top end, then a mark every 18" below it. Square the marks across and copy them onto all 8 legs.

4

Build the leg pairs

Screw a runner across a front and a back leg on every mark, with two 2-1/2" screws at each end; a spacer block (14 1/2") standing on one runner sets the next. The middle pairs get runners on both faces, the two end pairs on their inside face only.

5

Join the pairs with the rails

Stand the pairs on the two bottom rails with 22 3/4" between posts, so the runners of each bay are 19 3/4" apart, and screw the two top rails across the top ends of the legs.

6

Fix it to the wall and load it

Screw two angle brackets from the top back rail into two wall studs, then slide the totes in with their lids on, wheel end first: the 22" rim rests on 1 1/8" of each runner. Heaviest totes at the bottom.

Totes that fit the same rack

These totes share the Tough Box 40 gal mobile's length and rim width and are no taller, so they hang on the same runners:

Other 40 gallon totes are a different size and need their own rack: HDX 40 gal, HDX 40 gal wheeled, Commander 40 gal, Member's Mark 40 gal, Hyper Tough 40 gal, Tough Box 40 gal, Rubbermaid 40 gal.

FAQ

What size is the Tough Box 40 gal mobile tote?

39 1/4" long, 22" wide across the lid rim and 16 1/2" tall with the lid on, from store listings. It holds 40 gallons and is sold at WebstaurantStore. Measure one of yours before you cut.

Which way do Tough Box 40 gal mobile totes go into the rack?

Slide each Tough Box 40 gal mobile tote in wheel end first, so the wheels sit at the back of the bay and the handle end faces you. Check that the wheels sit inside the lid's footprint: if they stick out past the lid, measure the tote's length with the wheels and enter it under Other in the configurator, so the rack comes out deep enough.

Will a rack for Tough Box 40 gal mobile totes fit other 40 gallon totes?

Yes for the Commander 40 gal rolling: it has the same length and rim width and is no taller, so it hangs on the same runners. Not the HDX 40 gal, HDX 40 gal wheeled, Commander 40 gal, Member's Mark 40 gal, Hyper Tough 40 gal, Tough Box 40 gal or Rubbermaid 40 gal: they are a different size, so pick them in the configurator for a rack that fits.

How much lumber does a 3×3 rack for Tough Box 40 gal mobile totes take?

17 2x4s 8 ft long, plus 104 2-1/2" screws and 2 angle brackets for the wall studs. It holds 9 totes (360 gallons) and stands 74 1/4" wide, 39 1/4" deep and 57 1/2" tall.

How far apart are the runners for Tough Box 40 gal mobile totes?

Set the posts 22 3/4" apart, so the two runners of a bay are 19 3/4" apart and the 22" rim rests on 1 1/8" of each. Each row sits 18" above the last: the tote's 16 1/2" height plus a 1 1/2" gap to slide it out.

Build it, guided every step

The Fixie iOS app turns this plan into a customized build for your exact space - pick your dimensions, get an auto-generated cut list, order materials in one tap, and follow the steps with 3D previews. Have something else in mind? Describe it or snap a photo and Fixie will design your own build from scratch - your first design is free.

Download Fixie on the App Store